Low Headroom Hoist

A Low Headroom Hoist is a hoist system (manual, electric chain, or electric wire rope) configured so the lifting mechanism and trolley sit extremely close to the bottom flange of the beam. This reduces overall hoist height and maximizes available lifting travel.

Where Its Used

Low headroom hoists are common in:

• Factories with low ceilings

• Warehouses

• Workshops and fabrication units

• Areas with overhead ducting, pipes, or obstructions

• Shipyards and underground facilities

• Retrofit installations where existing structure limits height

Types of Low Headroom Hoists

1. Electric Chain Low Headroom Hoist

• Most compact type

• Ideal for loads from 0.5 to 5 tons

• Uses side-mounted trolley + chain hoist

2. Electric Wire Rope Low Headroom Hoist

• Higher capacity (520+ tons)

• Wire rope hoist drum offset to reduce headroom

3. Manual Low Headroom Hoists

• Usually chain blocks with integrated hand-pull trolley

• For lighter loads and cost-sensitive applications

Design Features

• Reduced Headroom: Special trolley design positions hoist close to the beam.

• Shortened Distance Between Hook and Beam: Allows lifting higher.

• Compact Trolley Assembly: Sometimes uses a double-reeved or offset drum.

• Smooth Travel System: Motorized or manual.

• High-strength load chain or wire rope.

Safety Features

• Overload protection

• Upper & lower limit switches

• Emergency stop (electric models)

• IP-rated motors and electrical panels

• Heat-treated gears and load chains

Typical Specifications

(These vary by manufacturer)

• Capacity: 0.5 to 30 tons

• Lifting Height: 312 m commonly

• Travel Speed: 1122 m/min (electric)

• Power Supply: 3-phase industrial (for electric hoists)

Advantages

• Fits in low-clearance environments

• Maximizes lifting height

• Saves cost by avoiding ceiling modifications

• Compact and efficient

• Available in manual or motorized versions

Limitations

• More expensive than standard hoists

• Maintenance can be slightly more complex

• Not required if ample headroom exists

If you'd like, I can also provide:

• Comparison between low headroom vs standard hoists

• Product examples from major manufacturers

• Technical drawings or selection guidance

• Price range estimates

Just tell me!